Aseptic packaging is completely a modern manufacturing procedure that is effective for storing perishable goods, also it’s contaminated-free. The whole process includes sterilization of product and it’s packaging separately.
In simple, the term “aseptic” means the packaging is completely free from any germs or bacteria. This type of packaging should be used by almost all brands. Let’s discuss the process, benefits and meaning of this type of packaging in detail.
In this packaging procedure, the products and it’s packaging are sterilized, ensuring the goods remain safe from any bacteria or contamination. When the sterilization is done, the products will be packed in an aseptic package within a controlled environment.
This type of packaging is widely used for preserving product quality and increasing shelf life without refrigeration or added preservation. It is commonly used for food & pharmaceutical items where hygiene is important.
The process of this type of packaging is completely different from other types. This packaging includes processes that we are going to share with you in detail so you can easily get an idea.
Firstly, the product sterilization is done. How? We share one example with you. Products like milk or juice is heated to very high temperatures shortly to kill germs or bacteria inside the product.
After product sterilization, the very next process is packaging sterilization. Regardless of packaging type or size, any type of packaging whether they are boxes, folding cartons, pouches or bottles are sterilized to ensure no contaminants are present inside the packaging before filling.
The third step includes filling in a sterile environment. Sterilized product is packed into the packaging boxes that are too aseptic. This step is mandatory to prevent re-contamination during filling procedure.
Once filled, the product is packaging is sealed tightly to make sure that no air, germs or bacteria can easily enter into it, ensuring product remains safe from any contamination etc.
The last step in this process is related to inspection. Every package undergoes strict inspection that no bacteria or germ entered into package during sterilization and filling, before being sent out to distributor.
Aseptic packaging offers multiple benefits that will help making them preferable solution for various industries. Some of these are:
Among manufacturers, this type of packaging has been gaining growing popularity in recent years. In addition, the demand of this packaging is expected to increase in future too. This growth can be linked to various advantages this packaging has to offer.
The aseptic food packaging ensures freshness and quality without changing their taste, texture or nutritional content.
As compared to other traditional packaging types, this packaging is lightweight and made from unique materials that ultimately reduces distribution and shipping costs. These characteristics allow manufacturers to cut on shipping costs.
The strong and airtight packaging protects inside products from contamination, product damage and external factors. This type of enhanced protection is never done with other forms of packaging processes.
This highly effective packaging process helps maintains the quality and taste of food items. That means taste, smell and even nutritional value of products will not be compromised and customers can confidently purchase without worrying about taste & quality.
Aseptic packaging is a latest packaging solution that can be used by multiple brands especially for food items. It increases shelf life, preserves freshness, and maintains quality or taste, no matter how old the packaging is.
To be honest, there are some challenges and drawbacks of this packaging but the long-term benefits far outweigh challenges and drawbacks. So, don’t look for challenges and drawbacks, consider those long-term benefits that are coming your way.
Having an ability to customize packaging boxes in different sizes, shapes and styles, Emenac Packaging fulfills the requirement of customers in lowest rate with flawless printed results. Not only we accept short and long run orders, we also use high quality Cardboard, Kraft and Corrugated materials to give you unrivaled printing and packaging solutions.
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