Custom Frozen Burger Patty Boxes Built for Grease Control, Freezer Stability & Supply Chain Speed

Our custom frozen burger patty boxes are engineered for grease-heavy proteins and cold chain handling. Built from SGS-tested, 38gsm grease-resistant board, these boxes maintain structure during freezing, thawing, and stacking. Formats include tuck-end, auto-lock, sleeve, and lock-tab boxes — all flat-packed and fully customizable. Materials are FDA-approved, FSC® certified, and printed with freezer-stable soy-based inks. MOQ starts at 250 units with 3–5 day production and free dieline + printed sample support. Ideal for retail SKUs, meal kits, DTC patty packs, and bulk co-packer use. Designed for frozen meat and plant-based burger lines at scale.

  • Advanced Printing Techniques & Finishing Options
  • Top Quality Material & Insert Options
  • Custom Shape & Style Options
  • Made to Measure Sizes
Low Minimum Order Quantity

Low Minimum Order Quantity

Instant Order Processing

Instant Order Processing

Cost-Efficient Pricing

Cost-Efficient Pricing

Rapid Production & Delivery

Rapid Production & Delivery

Pre-Production Proofing

Pre-Production Proofing

Creative Design Assistance

Creative Design Assistance

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Custom Frozen Burger Patty Boxes Built for Grease Load, Freezer Integrity & Packing Consistency

Burger patties carry real packaging demands — grease retention, freezer performance, and rigid box structure to protect shape during storage and shipping. Our custom frozen burger patty boxes are engineered for cold chain durability, food-safe compliance, and scalable multi-SKU support. Whether you're selling single patties, stacked multipacks, or combo kits, we design boxes to fit your fill method and operational flow.

Structural Integrity That Holds Under Cold, Grease & Stacking

Each box is constructed using SGS-tested, 38gsm grease-resistant board, designed to prevent softening, leaking, or structural failure during freezer handling and shipping.

  • Maintains shape through freeze–thaw cycles
  • Withstands internal grease transfer from meat patties
  • Prevents lid warp and edge collapse during stacking
  • Performs in freezers down to -20°C
  • Cold-chain tested for shipping and warehouse conditions

Box Style Formats:

  • Auto-lock bottom boxes for heavy multi-patty portions
  • Tuck-end boxes for vacuum-sealed or stacked patties
  • Lock-tab lid boxes for large format or DTC meal kits
  • Sleeve cartons for co-packer combo trays

Delivered flat-packed to save freezer space and streamline loading.

Format Customization Based on Patty Size, Orientation & Fill

We don’t rework generic takeout templates. Every burger patty box is custom-built to fit the actual shape, weight, and stacking orientation of your frozen patties.

Customization Options:

  • Sizes: Single patty, dual-stack, 4-pack, 6-pack or bulk stack
  • Fill Compatibility: Vacuum-sealed, tray-packed, or flow-wrapped formats
  • Orientation: Horizontal (for freezer shelf alignment) or vertical (for retail stacking)
  • Structural Fit: Optional separators or internal trays for patty separation
  • Assembly Format: Glue-tab, auto-lock, or pre-folded based on packing line

We design the dieline around your exact packing method — with size, grease retention, and workflow in mind.

Certified Materials Built for Food Contact & Operational Safety

Every box is built from food-safe, freezer-compatible, and sustainability-certified materials:

  • FDA-approved for direct food contact
  • FSC®-certified board — responsibly sourced
  • SGS-tested for ink safety, moisture tolerance, and material durability
  • Printed with soy-based or water-based inks — no VOCs
  • No wax, plastic, or foil coatings — fully compostable and recyclable
  • Certification documents available for co-packers, grocery onboarding, or regulatory teams

Your compliance team gets audit-ready documentation — every time.

Print & Finish Options That Withstand Cold & Grease

Frozen burger patties carry moisture and oil — our packaging ensures print clarity and structural durability even in harsh cold-chain conditions.

Print Capabilities:

  • CMYK full-coverage print
  • White ink support for kraft substrates
  • Inside/outside printing available
  • QR print zones for reheating tips, sourcing, or co-branding

Finish Options:

  • Gloss coating to resist moisture smudging
  • Soft-touch matte for high-end frozen food lines
  • Uncoated kraft for compostable and natural branding

Print alignment and version control ensure consistency across SKUs and reorders.

Low Minimums, Fast Turnaround, and Batch Flexibility

Packaging doesn’t have to slow your launch. We offer low-volume starting points and fast output to support new SKUs, seasonal tests, and scaling supply.

  • Start at 250 units per SKU
  • 3–5 business day production (standard)
  • 48-hour rush available for repeat dielines
  • Multi-SKU batch quoting with unified print consistency
  • Franchise-ready versioning support for regional locations or multi-format kits

Get the flexibility to start fast, scale smart, and stay consistent across growing frozen lines.

Sample Systems & Prepress Tools Included in Every Order

We help you validate packaging performance before full production — without delays or added costs.

  • Free dieline setup tailored to your actual patty size and stack
  • 1-unit printed sample for structure, print, and freezer testing
  • Prepress checks: bleed, crop, alignment, layout safety
  • Real compatibility support for flow-wrap, tray-fill, or vacuum-seal

Eliminate reprint risks and get stakeholder sign-off before launch.

Used by 400+ Frozen Food Brands with Proven Results

Reliability Metrics:

  • 2.1M+ frozen boxes shipped in the last 12 months
  • 92% reorder rate across frozen meat and protein packaging
  • 99% on-time production, based on internal QA tracking
  • Trusted across QSR burger brands, grocery suppliers, DTC burger kits, and co-packers

Client Testimonial:

"These boxes solved our grease leakage issue from 4-pack frozen patties. They’re rigid, clean, and still compostable — perfect fit for our retail and DTC kits." – Procurement Manager, TrueStacked Foods

Common Applications for Frozen Burger Patty Boxes

Built for frozen beef, plant-based, chicken, turkey, and specialty patty formats:

  • Retail burger packs: Tuck-end or lock-tab with bold CMYK branding
  • Club store patties: Auto-lock bottom with stack support and large panel print
  • Meal kit burgers: Sleeve or tray insert cartons for frozen entrees
  • DTC patty bundles: Kraft uncoated boxes with QR-linked reheating tips
  • Private label runs: Multi-SKU batch coordination with file version tracking

Each box is matched to moisture level, shape, stacking need, and delivery format.

Value Amplifiers That Support Every Frozen Burger Launch

Included features that boost usability, speed, and foodservice alignment:

  • QR code print for sourcing, prep, or loyalty
  • Franchise version management across regions or SKUs
  • Freezer-stable finishes without losing compostability
  • 1-unit printed samples for internal signoff or investor kits
  • Consistent print registration + batch coordination tools

These are built-in — not upsells. Just packaging that performs across formats and operations.

 Build Frozen Patty Packaging That Works — Start Now

Our custom frozen burger patty boxes are built around your product — not adapted from templates. With grease-resistant construction, fast-turn production, and audit-ready compliance, we help you scale frozen SKUs without structural risks or brand inconsistency.

Start with a custom dieline, request a printed sample, or quote your frozen patty line today. We'll match your format, verify the specs, and deliver packaging that holds up under real cold-chain pressure.