Custom Frozen Meal Boxes Designed for Cold Chain, Portion Control & Speed

Custom Frozen Meal Boxes Built for Freezer Integrity, Portion Control & Workflow Fit

From single-serve entrées to dual-compartment dinners, our custom frozen meal boxes are purpose-built for cold chain logistics, food-safe performance, and portion-aligned formats. Whether you’re shipping to retailers, fulfillment partners, or meal kit subscribers, these boxes protect your meals — and streamline your packaging operations.

 Cold-Chain Reliability Starts at the Structural Level

Frozen meal packaging must survive more than just the freezer. Our boxes are engineered for real-world conditions — including long-term storage, moisture exposure, and stacked warehouse transit.

• Made with SGS-tested 38gsm grease-resistant board
• Rigid enough to prevent corner softening or lid warp
• Built to perform in freezers down to -20°C
• Grease and moisture resistance built into liner — no added coatings
• Stack-safe formats for space optimization in fulfillment centers

Structural Formats Include:

• Auto-lock bottom (for heavier frozen entrées)
• Sealed tuck-end (for vacuum-sealed tray packs)
• Sleeve cartons (fits over dual-compartment trays)
• Lock-tab boxes with internal liner support

Boxes arrive flat-packed to reduce shipping volume and cold storage footprint.

 Custom-Fit for Any Meal Size or Tray Type

We don’t repurpose generic cartons. Each frozen meal box is built from scratch to align with your actual tray or pouch dimensions.

Spec Customization Includes:

• Size: Single-serve, multi-compartment, or family-size meal packs
• Tray Format: Rectangular, oval, round, or divided tray compatibility
• Assembly Style: Auto-lock vs sleeve vs glued edge
• Stacking: Designed for shelf or fulfillment line automation
• Orientation: Horizontal or vertical layout depending on freezer or shelf visibility

You provide the product format — we match it with the right structure and dieline layout.

 Materials that Meet Safety, Compliance & Sustainability Goals

Every frozen meal box is manufactured to meet regulatory and buyer standards for food safety and sustainability.

• FDA-approved for direct food contact
• FSC®-certified board for responsible sourcing
• SGS-tested for grease resistance, ink safety, and structural stability
• Printed with non-toxic soy- or water-based inks — no VOCs, no plastic barriers
• Compostable & recyclable — no wax, foil, or lamination layers
• SGS reports and documentation available for audit-ready onboarding

 Brand Presentation That Survives Freezer Conditions

Your frozen meals need to look sharp even after weeks in storage. Our printing system ensures color stability, ink safety, and finish durability through cold-chain exposure.

Print Options:

• CMYK full-color coverage
• White ink support for kraft substrates
• Inside/outside print customization
• Dedicated print zones for QR codes, cooking instructions, or promo content

Finish Options:

• Moisture-safe gloss coating for freezer resilience
• Matte or soft-touch finish for premium appeal
• Uncoated kraft for compostable or eco-branded applications

Boxes are print-aligned across batch orders using dieline version control and prepress checks — ensuring consistency across multiple SKUs.

 Fast Production, Small MOQ, Scalable Output

Our system supports frozen brands of all sizes — from test pilots to full franchise rollouts.

• Start at just 250 units per SKU
• Standard 3–5 business day production
• Rush available (48-hour turnaround) for approved dielines
• Batch quotes available for multiple meals/SKUs
• Franchise-ready support for multi-location fulfillment and tracking

No warehousing delays or setup penalties. Just fast, flexible packaging — delivered freezer-ready.

 Sampling Tools That Prevent Production Mistakes

We give your team every opportunity to test and verify before scale.

• Free custom dieline built to your actual tray or fill format
• 1-unit printed sample for freezer testing and stakeholder signoff
• Prepress proofing: Bleed, trim, alignment, and ink safety reviews
• SKU support: Helps manage artwork and layout for seasonal or combo meal boxes

Eliminate uncertainty — finalize specs with precision before you commit.

Trusted by Meal Kit Brands, Co-Packers & Retail Suppliers

Proven Metrics:

• 2.1M+ frozen packaging units produced in the last 12 months
• 92% reorder rate from frozen food clients
• 99% on-time production based on tracked data
• Used by QSR chains, meal kit startups, and retail grocery brands

Client Testimonial:

"These boxes made it simple to test five frozen meal concepts without the usual delays. We approved the sample and launched within a week."

– Product Ops Lead, PrepReady Foods

 Application-Specific Meal Box Use Cases

We support a wide range of frozen meal types and formats:

• Single-serve dinners: Auto-lock cartons with preprinted cooking guides
• Dual-compartment meals: Sleeve boxes with tray support
• Family-style frozen kits: Larger lock-tab boxes with branding space
• Retail-ready packs: Gloss-finished boxes with retail barcoding
• DTC meal kits: Kraft printed boxes with QR-linked prep instructions

Each application is backed by structural support and freezer durability — not retrofitted takeout boxes.

 Add-On Features That Enhance Operational Value

Maximize your order value with built-in tools and configuration flexibility:

• QR zones for reheating instructions or loyalty engagement
• Compostable labeling zones
• Tray-matching dieline shapes for portion consistency
• Print alignment tools for multiple product versions
• Franchise or co-packer setup support with tracking tools

Every add-on is built to streamline your real-world frozen meal packaging operations.

Ready to Launch? We’re Built for Frozen Meal Packaging

Our custom frozen meal boxes are designed for real operations — from high-volume DTC launches to small-batch retail pilots. With freezer-stable board, structural reliability, and flexible order terms, we help you move fast without risking product quality or compliance.

Start your quote or request a sample — and build your next frozen meal box with confidence.